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Figure 1.
The Chemnitz Opera House is an architectural and cultural gem. Copyright:
Dieter Wuschanski / The Chemnitz Theatres.
One of the
most well-known cultural institutions in Germany, the Opera House was first
opened in 1909. It was destroyed during the Second World War and reopened in
1951. Following extensive reconstruction work on the building in 1992, Chemnitz
Opera House is regarded as one of Europe’s most modern theatres. It has
recently been modernized to further improve ventilation and air conditioning
for the 180 or so performances that take place every year while reducing energy
consumption to meet current best practice.
The main opera house as well as the theatre were completely modernized as part of an energy saving contract between the city of Chemnitz, the theatre and the contractor WISAG Energy Management. The project covered the ventilation and air conditioning equipment, hot water systems and lighting. (Figure 2)
Figure 2.
All controls are operated via the touch screen of the CP430 control panel.
An
automation system was installed to provide optimized control and energy
management for the HVAC equipment and hot water circuit. The system comprises
three ABB AC500 PLCs (Programmable Logic Controllers) as well as two
specialized ACH550 low voltage HVAC drives, together with fuses and relays.
The
modernization of its outdated heating and ventilation systems has long been on
the agenda of the Chemnitz Municipal Theatre. The concept of energy performance
contracting based on guaranteed savings over a specified period offered the
opportunity to finance the conversion work. WISAG emerged as the most
economical bidder and was entrusted with the project.
The
contractor invested almost 930,000 euros in new, energy-efficient systems for
the opera house and the playhouse. The aim was to reduce the cost of district
heating by 35 percent and electricity by 32 percent. There is also a guarantee
in place that the energy costs will be reduced by 121,670 euros a year compared
to the reference year of 2013.
As part of
the renovation work, the ventilation, air conditioning and hot water production
in both the opera house and playhouse were completely modernized together with
the installation of cutting edge lighting technology. The new ventilation
systems are equipped with heat recovery systems so that in winter unused heat
is reused rather than being exhausted into the atmosphere.
The new
energy technology systems were installed in a six-week break in the summer of
2015. "Everything really had to be fitted at once," says Jens Israel,
project manager for technology at WISAG energy management.
Two PLCs
(programmable logic controllers) execute the control functions in the opera
house, processing hundreds of I/Os (inputs/outputs) from other control units,
substations and the drives. Another PLC is installed in the theatre.
Communication between the controls in the opera house and the theatre is
handled by one central unit which collects the information, evaluates it and
transmits the appropriate response to the relevant panels and the building
automation and control system. (Figures 3 and 4).
Figure 3.
The AC500 PLC in the boiler room is responsible for all communications in the
opera house.
Figure 4.
The PLC in the pipe cellar regulates six heating circuits of a large and
complex ventilation system.
The central
unit also communicates with the two specialized HVAC drives integrated into the
building automation system, which control the pumps in the district heating
station. Rather than requiring the electric motors that run the pumps to run
constantly at full speed, the drives facilitate stepless speed control based on
the actual demand. Reducing the motor speed by 20 percent lowers the power
required by up to 50 percent. Typically, HVAC drives (Figure 5) offer a return on investment within months, based on energy savings
alone.
Figure 5.
Two HVAC ACH550 drives regulate the pumping of the substation.
A second
central unit controls the heating as well as the large and complex ventilation
systems of the opera house. The environment is adjusted according to the
outdoor temperature, indoor conditions and several time-based programs.
The
modernization of power engineering at the opera and the theatre went smoothly
and to the satisfaction of all parties "on the stage". Most
importantly, the targeted energy savings have been achieved. With the Chemnitz
Municipal Theatre as a pilot project, it is now hoped that the Saxony State
Ministry for Environment and Agriculture will roll the concept out to other
municipal organizations.
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